Job Description
Role Purpose:
Lead end-to-end plant operations for an Aluminium HPDC facility, with accountability for
P&L, production, quality, productivity, cost, delivery, maintenance, customer satisfaction and people development . Key KRAs Own overall
plant P&L and operational performance , driving profitability and sustainable growth. Lead
HPDC production , capacity utilisation, OEE, cycle-time improvement and achievement of production targets. Drive
casting quality , rejection/rework reduction, defect analysis, customer complaints and corrective actions. Manage
aluminium melting, metal treatment, HPDC machines. Ensure effective
die/tooling management , die maintenance, trials and process optimisation. Lead
maintenance & engineering
to improve machine availability, reduce breakdowns and optimise MTBF/MTTR. Drive reduction in
conversion cost, aluminium/melting loss, energy consumption, scrap and consumables . Ensure
on-time delivery
through effective coordination of PPC, stores, procurement, production and dispatch. Implement
Lean, TPM, Kaizen, 5S, SMED and continuous improvement
initiatives. Lead compliance with
IATF/ISO, EHS and statutory requirements
and ensure customer-audit readiness. Build and lead a strong team across
Production, Quality, Maintenance, PPC, Tool Room and Stores/SCM . Partner with
NPD/Engineering and customers
for new product industrialisation, process validation and smooth SOP-to-mass-production transition.
Ideal Candidate 18–25+ years
of experience in
Aluminium Die Casting / Auto Components , with strong hands-on exposure to
HPDC , and prior experience managing a complete manufacturing plant/business unit.
Must-have technical exposure: HPDC machines & process parameters | Aluminium melting | Die/tooling | Casting defects & porosity | OEE | TPM | CNC/machining | Quality systems | Cost reduction | Lean manufacturing | Customer/OEM interface.
P&L, production, quality, productivity, cost, delivery, maintenance, customer satisfaction and people development . Key KRAs Own overall
plant P&L and operational performance , driving profitability and sustainable growth. Lead
HPDC production , capacity utilisation, OEE, cycle-time improvement and achievement of production targets. Drive
casting quality , rejection/rework reduction, defect analysis, customer complaints and corrective actions. Manage
aluminium melting, metal treatment, HPDC machines. Ensure effective
die/tooling management , die maintenance, trials and process optimisation. Lead
maintenance & engineering
to improve machine availability, reduce breakdowns and optimise MTBF/MTTR. Drive reduction in
conversion cost, aluminium/melting loss, energy consumption, scrap and consumables . Ensure
on-time delivery
through effective coordination of PPC, stores, procurement, production and dispatch. Implement
Lean, TPM, Kaizen, 5S, SMED and continuous improvement
initiatives. Lead compliance with
IATF/ISO, EHS and statutory requirements
and ensure customer-audit readiness. Build and lead a strong team across
Production, Quality, Maintenance, PPC, Tool Room and Stores/SCM . Partner with
NPD/Engineering and customers
for new product industrialisation, process validation and smooth SOP-to-mass-production transition.
Ideal Candidate 18–25+ years
of experience in
Aluminium Die Casting / Auto Components , with strong hands-on exposure to
HPDC , and prior experience managing a complete manufacturing plant/business unit.
Must-have technical exposure: HPDC machines & process parameters | Aluminium melting | Die/tooling | Casting defects & porosity | OEE | TPM | CNC/machining | Quality systems | Cost reduction | Lean manufacturing | Customer/OEM interface.
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